Gallery

25 July 2011

Custom Orchid Picture Frames - The Reveal

Hi Everyone,

Here are the completed frames! I think they turned out great! The mat that the client will use will be different since she wanted to match the mat to the photos that will eventually live in them. A lighter color mat will make the interior orchid stand out more.  This is just an idea of how the vertical will balance with the horizontal. I hope she enjoys them for a long time to come. 











Thank you for joining me for this exciting project! I hope you will join me next time for more adventures in woodworking :)

Roshaan

18 July 2011

Custom Orchid Picture Frames - Part final

Hello everyone,

Well this is it folks! The final part of the custom orchid frames. I had a great time with these and I hope my client will enjoy it just as much. 


Dipping the orchid in a rich walnut dye. Dipping the piece allows all the edges of
all the cutouts to be stained evenly. I had to make a shop made container to hold the dye,
since the piece was so large.

To get rid of all the excess stain, I simply place it face up onto some shop towels. This also prevents
excess stain from pooling and drying up in the corners of the cutouts.

I also stain the back of the frame and make sure to stain the interior orchid. 

After the stain has dried, I get the pieces ready to be glued. To ensure perfect alignment,
I made a simple right angle alignment jig.  

To finish off the frame, I veneer the edges. I simply stain the edges afterward to complete the frame.
To protect the frame I apply 3 coats of a spray polyurethane finish.
This completes the project. I hope you will join me for the reveal.

Thanks for looking!

Roshaan

13 July 2011

Custom Orchid Picture Frames - Part 4

Hi Everyone,

Welcome back to part 4! We're almost there!


 
Here I am getting ready to rout out a recess for the key hole picture hanger.  I choose to  use one hanger
instead of two since it will be easier for the client to hang on the wall. I made a template out of mdf to get
a nice tight fitting recess. 

The routed out recess...we're not done with it just yet.

The recess cleaned up with the template removed.

To complete the recess, I drill some clearance holes for the head of the screw when hung on the wall.
Thanks for looking!

Roshaan

12 July 2011

Custom Orchid Picture Frames - Part 3

Hello,

Welcome back for part 3! I am having so much fun with these frames! 

Now that I have cut the interior orchid and the window of the frame, I carefully remove the top cut-out with
a putty knife. This is a slow process, but it is the safest way I can think of.

I then use the table saw and miter gauge to cut miters on the back parts of the frame. These parts will help to  provide clearance of the picture turns

I glue the mitered parts to the back of the frame, making sure to use cauls to fully adhere the parts. To make the glue up 
go smoothly, I first glue each opposing corner, then complete the glue-up by bringing these two corners together at a later stage.




A detail shot of the miters.




Thanks for looking!

Roshaan






07 July 2011

Custom Orchid Picture Frames - Part 2

Hi Everyone,

Welcome back for part 2 of my newest project!

I attach the top cut-out to the bottom part of the frame using double stick tape.  I use some simple right angle alignment jigs to perfectly align the parts. 

I rout a recess on the back of the frame assembly where the interior orchid  is situated. I  do this so that the orchid will sit directly on the glass. I then fill in the recess with shop scraps to make it level with the back.

I then use the scroll saw to carefully cut out the orchid and the window of the frame. 

Using an mdf template made to fit the frame precisely, I rout the recess or rabbet on the back of the frame which will house the glass, matted picture and back panel. 

Thanks for looking!

Roshaan

05 July 2011

Custom Orchid Picture Frames - Part 1

Hi Everyone,

I have an exciting project to share with you! I have been asked to make a pair of 18 inch square picture frames based on my orchid design. The frames will be hung side by side on the wall and one frame will hold a vertical photo while the other will hold a horizontal one. I had to come up with a way to balance the vertical with the horizontal within a square frame (the original design is rectangular and it holds a 4 x 6 photo) so I tweaked my design a bit to accommodate this challenge.
   

My proposal to the client showing the two frames side by side and the full size pattern in background.
The pattern will be temporarily bonded to the top part of the frame.

Using the shop made crosscut sled with a stop block clamped to fence to cut all parts true and square.

Using the drill press to drill blade entry holes for the scroll saw blade. Before I did this however I
taped a scrap backer to prevent tear-out on the back of the cut out. 
At the scroll saw cutting out the pattern. Since this is a large piece I have to  take extra care with my cuts.

The almost completed cut-out with the scrap backer removed. I will temporarily attach the cut-out to the bottom part of the frame to cut out the window and the last orchid.
Please join me next time to see the frames come together!

Thanks for looking!

Roshaan